When it comes to convenience in business establishments, warehouses, and industries, nothing takes center stage quite like conveyor belts. Conveyor belts make the running of warehouses efficient and safe. However, for efficient running, you need to conduct regular maintenance on your conveyor belts. Among other things, regular maintenance will reduce breakdowns, improve safety, and improve their lifespans. Here are the top tips you should use to maintain your warehouse’s conveyor system.
Consider Preventative Maintenance Instead of Reactive Maintenance
Carrying out regular maintenance on your conveyor system can go a long way in ensuring that it runs smoothly. Don’t allow your motors to run dry or they might end up causing further damage to your conveyor.
Frequent checkups allow you to identify faults as well as any other issues within your conveyor system that could alter its functionality. This will also allow you to schedule maintenance whenever there’s a need, not when the system breaks.
Having a complete set of spares on-site is crucial to keep your conveyor system running. When one part of the conveyor breaks, the entire system is usually rendered useless. Therefore, you need to keep a full set of spares within the workspace so as to minimize downtime.
The Conveyor System Should Not Be Allowed to Seize
Most warehouses utilize their small conveyor belts on a daily basis. So, they’re often designed to be run regularly. Lengthy periods of stagnation can leave motors as well as bearings seized, leading to huge maintenance costs.
Always keep your conveyor system clean and free of foreign objects. Doing this will help reduce the need for maintenance. A poorly maintained conveyor system can significantly increase the chances of the conveyor belt slipping. Something which could cause the motor to work harder, hence reducing the amount of load the motor can pull.
Plus, removing foreign items can also play an important role in preventing unnecessary wear on the conveyor belt.
Check The System’s Bearings
Loose bearings, as well as dry parts, can end up creating serious issues in the future. So, be sure to check your system’s bearings on a regular basis. Sealed bearings don’t need so much lubrication, however, other types of bearings available within your conveyor system potentially may.
Ensure that the Pulley Alignment Is In Okay
Make sure that the tension on both sides of your conveyor belt remains equal. If the pulleys are unaligned, then the belt will be stretched unevenly leading to extra wear and tracking issues.
Don’t Throw Away Manuals
Conveyor manuals are usually provided at the time of purchase. These documents help your maintenance team to understand the system, perform repairs, and effectively maintain the conveyor system. And this will, in turn, minimize downtime and improve productivity.
Don’t ignore your conveyor system. For maximum efficiency, it requires proper, regular maintenance. With maintenance, you reduce breakdowns, accidents, and wear and tear. The above tips are all you need to maintain your conveyor system and keep it in shape for years to come.